45° Helix Angle Micro End Mills with 2 Flute Design and Integral Structure for Precision Machining

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Dettagli
Shank Shape Straight Shank Flute Number 2
Tooltype Single End Mill Controlling Mode CNC Tooling System, CNC, CNC System
Series SP Structure Integral
Surfacefinish Polished Or Ground Shank Diameter 4mm
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45° Helix Angle Micro End Mills

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2 Flute Design Micro Carbide Milling Cutters

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Integral Structure Miniature Cutting Tools

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Descrizione di prodotto

Product Description:

Micro End Mills are essential tools in the realm of precision machining, offering unparalleled accuracy and efficiency for intricate cutting tasks. Our Micro End Mills, part of the esteemed SP series, are designed with an integral structure that ensures superior rigidity and durability, making them ideal for high-precision applications.

These miniature cutting tools feature a two-flute design, which optimizes chip evacuation and enhances cutting performance across various materials. The integral structure of the Micro End Mills guarantees minimal runout and excellent concentricity, which is crucial for achieving fine details and maintaining tight tolerances in delicate machining operations.

Our SP series Micro End Mills are specifically engineered for high-speed micro mills operations, allowing for faster feed rates and improved surface finishes without compromising tool life. The polished or ground surface finish of these tools further reduces friction and heat generation during cutting, contributing to smoother cuts and extended tool longevity.

Designed with versatility in mind, these miniature cutting tools are perfect for a wide range of applications including precision machining, PCB milling, and mold making. In precision machining, they enable the creation of complex geometries and fine features with exceptional accuracy. For PCB milling, the two-flute design ensures efficient removal of copper and substrate materials, producing clean and precise circuit pathways. In mold making, these high-speed micro mills provide the detailed cuts required for intricate mold cavities and surface textures.

One of the standout features of our Micro End Mills is their integral structure, which eliminates the need for tool holders or separate components that can introduce instability. This design enhances tool rigidity and reduces vibration, resulting in superior cutting accuracy and a higher quality finish. The SP series tools are manufactured with strict quality control processes to ensure consistent performance and reliability in demanding industrial environments.

The surface finish options—polished or ground—offer flexibility to meet different machining requirements. Polished tools are ideal for applications where reduced friction and smooth chip flow are paramount, while ground tools provide enhanced sharpness and edge retention for tougher materials. Both finishes contribute to the overall performance and durability of the Micro End Mills, making them indispensable in any high-precision machining toolkit.

Whether you are working on miniature components, intricate molds, or detailed printed circuit boards, these miniature cutting tools deliver the precision and efficiency needed to achieve outstanding results. Their high-speed capabilities allow for increased productivity while maintaining tight tolerances and superior surface quality.

In summary, our SP series Micro End Mills combine an integral structure, two-flute design, and polished or ground surface finishes to provide a comprehensive solution for high-speed micro milling tasks. These miniature cutting tools are tailored for precision machining, PCB milling, and mold making applications, offering exceptional performance, durability, and accuracy. Choose our Micro End Mills to elevate your manufacturing processes and achieve precision results with every cut.


Features:

  • Product Name: Micro End Mills
  • Shank Shape: Straight Shank for secure and stable mounting
  • Suitable For: Steel and Copper materials
  • OEM: Accept custom manufacturing and specifications
  • Helix Angle: Available in 30° or 45° options
  • Series: SP series offering high performance
  • High-quality Precision Micro End Mills designed for detailed milling tasks
  • Durable Micro Carbide Milling Cutters ensuring long tool life and precision
  • Ideal for applications requiring accurate and fine milling results

Technical Parameters:

Suitable For Steel, Copper
Series SP
Helix Angle 30° or 45°
Structure Integral
Application Precision Machining, PCB Milling, Mold Making
Standard Standard
Surface Finish Polished or Ground
Tool Type Single End Mill
Controlling Mode CNC Tooling System, CNC, CNC System
HRC HRC60

Applications:

The Micro End Mills from the SP series are precision-engineered miniature cutting tools designed specifically for high-performance milling applications. Their small diameter end mills make them ideal for intricate and detailed machining tasks where accuracy and surface finish are paramount. These micro carbide milling cutters are perfectly suited for use on materials such as steel and copper, offering excellent cutting efficiency and durability.

One of the primary application occasions for these micro end mills is in the manufacturing of miniature components in industries like electronics, aerospace, and medical device production. When working with steel or copper, the polished or ground surface finish of these cutters ensures a smooth cutting action, reducing tool wear and improving the quality of the workpiece. The straight shank design allows for easy tool holding and precise control during milling operations, which is critical when dealing with small diameter end mills.

These tools are particularly well-suited for scenarios requiring detailed profiling, slotting, and contouring on small parts. For example, in the production of circuit board components or fine mechanical parts, these micro carbide milling cutters deliver exceptional performance by maintaining sharp edges and consistent cutting angles. Their ability to handle tough materials like steel, along with softer metals such as copper, makes them versatile for various machining tasks.

Additionally, the SP series micro end mills can be customized to meet specific requirements as OEM orders are accepted, allowing manufacturers to tailor the tool specifications to their unique production needs. Whether used in high-speed machining centers or precision CNC machines, these miniature cutting tools provide reliable and repeatable results.

In summary, the SP series micro end mills represent an essential tool for any operation requiring small diameter end mills with superior surface finish and material compatibility. Their polished or ground surface, straight shank shape, and suitability for steel and copper applications make them a valuable asset in achieving precision and efficiency in micro milling processes.


Customization:

Our Micro End Mills, model WXSNSPW60, offer exceptional customization services to meet your precise machining needs. Featuring helix angles of 30° or 45°, these Micro Carbide Milling Cutters are designed for optimal performance and durability. Compatible with CNC Tooling Systems, CNC, and CNC Systems, they ensure precise control and accuracy in every operation. Ideal for applications such as Precision Machining, PCB Milling, and Mold Making, our Precision Micro End Mills are crafted to withstand hard materials with a hardness rating of HRC60. Trust our Precision Micro End Mills to deliver superior quality and reliability for your intricate milling projects.